20” REDIN “36” WASH & GRIND GEAR DEBURRER & BRUSHING MACHINE

MODEL NO. 36 REDIN "WASH & GRIND" GEAR DEBURRING/BRUSHING MACHINE SERIAL NO. 36-36 (NEW 1998) SUITABLE FOR THE AUTOMATIC DEBURRING/BRUSHING OF SPUR AND HELICAL GEARS, STRAIGHT AND SPIRAL BEVEL GEARS, SPROCKETS, WORM-GEARS, AND SIMILAR WORK-PIECES UP TO 20" (508MM) DIAMETER AND 6" (152MM) FACE BASIC MACHINE CONFIGURATION / WITH AUTO CYCLE MACHINE SPECIALLY CONFIGURED TO ALLOW WORK-PIECE TO BE LOADED THROUGH A “ROOF-HATCH” VIA OVERHEAD GANTRY-CRANE. WHILE ON AUTOMATIC, THE “START” BUTTON AND THE “SECOND-HAND” BUTTON ARE PUSHED SIMULTANEOUSLY UNTIL THE PNEUMATICALLY POWERED FRONT DOORS ARE CLOSED AND THE DEBURRING CYCLE HAS STARTED. THE WORK-TABLE WITH THE WORK-PIECE IS ROTATED CLOCKWISE FOR TWO REVOLUTIONS WHILE IT IS BEING DEBURRED. THE “SKIVE-BRUSH” UNIT IS ALSO ROTATING CLOCKWISE AT THIS TIME. THE “UPPER” DEBURRING TOOL WITH AIR-POWERED MOTOR, AND THE “LOWER” SKIVE-TOOL WITH AIR-POWER MOTOR ARE ALSO OPERATING AT THIS TIME, WITH COOLANT BEING PUMPED ONTO THE WORK-PIECE AND SKIVE BRUSH STATION/UNIT. THE ROTATION OF THE WORK-SPINDLE AND WORK-PIECE IS THEN REVERSED (TO COUNTER-CLOCKWISE) FOR TWO REVOLUTIONS. THE SKIVE-BRUSH ROTATION IS ALSO REVERSED. DURING THE COUNTER-CLOCKWISE ROTATION, THE LOWER DEBURRING MOTOR ON THE RIGHT SIDE OF THE MACHINE IS IN OPERATION. COOLANT IS PUMPED ONTO THE PART AND THE SKIVE-BRUSH DURING THE FIRST COUNTER-CLOCKWISE REVOLUTION. DURING THE SECOND COUNTER-CLOCKWISE REVOLUTION, THE COOLANT IS SWITCHED OFF, AND DRYING AIR IS SPRAYED ONTO THE GEAR PART. EQUIPMENT / FEATURES: FULL MACHINE ENCLOSURE WITH FACILITY FOR DUST EXHAUST AND PNEUMATICALLY OPERATED FRONTAL GUARD DOOR, W/SUBSEQUENT PNEUMATIC SYSTEM MANIFOLDS, AND COOLANT FILTRATION SYSTEM ROTATING WORK-SPINDLE WITH PART FIXTURE 3-SPINDLE STATION ARRANGEMENT CONSISTING OF (1) RIGHT-HAND UPPER AIR-DRIVEN MOTORIZED CARBIDE GRINDING CUTTER WITH ADJUSTABLE BRACKET & STAND (1) LEFT-HAND LOWER AIR-DRIVEN MOTORIZED CARBIDE GRINDING CUTTER WITH ADJUSTABLE BRACKET & STAND (1) RIGHT-REAR MOUNTED PIVOT SKIVE BRUSH ASSEMBLY EMPLOYING STACKED SERIES OF WEILER 6” DIAMETER WIRE BRUSHES ALLEN BRADLEY PLC CONTROL WITH RS-LOGIX 500 SOFTWARE AND 550 ALLEN BRADLEY “PANEL-VIEW” CONTROL PANEL COMPLETE PNEUMATICS WITH LINES, FLOW-CONTROL VALVES, SOLENOIDS, GAUGES, ETC. FULL COMPLEMENT OF ELECTRICS (MOTORS/CONTROLS) (PRESENTLY ARRANGED FOR 480 VOLT, 60HZ OPERATION) FULL MACHINE DOCUMENTATION FOR MACHINE & CONTROLLER, WITH MACHINE DRAWINGS FOR PNEUMATIC, AND ELECTRICAL SYSTEM, PARTS LIST, ETC.

PRINCIPAL SPECIFICATIONS: ( estimated )

Work table diameter 8”  (203.2mm)

Maximum diameter work-piece (approx..) 20"  (508mm)

Minimum O.D. 0"  (0mm)

Maximum I.D. 18"  (457.2mm)

Minimum I.D. 1.75”  (44.45mm)

Maximum face width 6"  (152.4mm)

Minimum D.P. 20 DP  (1.27 module)

Maximum work-piece weight 500 Lbs.  (227 kGs)

Grinding wheel speed 37,000 rpm

Work spindle speed 23 to 9.4 rpm

Overall machine length 118.25”(3,004mm)

Overall machine width 44”  (1,118mm)

Overall machine height 71.5”  (1,816mm)

Approx net weight 3,750 Lbs. (1,705 kGs)

NOTE: THIS MACHINE WAS BUILT SPECIFICALLY FOR A JOB AT CATERPILLAR. IT WILL PROBABLY TAKE SOME MODIFICATIONS TO DO YOUR SPECIFIC JOB. WE ARE NOT GOING TO RUN THIS MACHINE. PRICE: F.O.B. OUR WAREHOUSE